Revolution Machine Tools 20HP Automatic Servo Column Straight Cutting Band Saw S-GENIUS CS 22-23 CNC

Description

THE ULTIMATE BANDSAW MACHINE

The S-GENIUS CS 22-23 CNC is designed to maximize production of heavy metal profile and pipe cuts in high-volume units with a fully automatic servo feeding and cutting system. Automatic controls and sensors maximize performance/cost ratio and extends lifetime of blade up to 50% longer.

The CNC SMART cutting feature with ball screw spindle driven by servo motor reduces cutting tolerance almost to zero with its servo feeding system. The smart cutting feature makes cutting the most efficient by determining optimal parameters based on type and size of material in order to match the type of blade being used. These cutting parameters are CNC controlled for an optimal processing of workpiece.

Features

• PLC Control Panel and Smart Software
  • User friendly and easy to use interface with next generation PLC and HMI infrastructure, compatible with Industry 4.0. It has the ability of saving up to 50 different programs with 100 cutting steps. Moreover, when you select the type of material it calculates cutting speeds accordingly. Ability to save up to 50 different cutting length steps in 100 different programs
• Smart cut and user-friendly touch screen with Omron CNC cutting program
• Cutting parameters are CNC controlled for an optimal processing of workpiece
• Manual cutting parameters input
• Servo Feeding Head + Servo Feeding Vice System
  • With excellent precision, this movable vice feeds the material. Individual feeding stroke is 28” but multiple stroke feeding up to 40’ is possible. Feeding tolerance is +/- 0.004”.
• Guide arm travels on linear guide way and moves in coordination with the moveable vice jaw
• Hydraulic actuated carbide blade guides
• Vibration free cutting with 3 linear way
• Motorized swarf brush
• Planetary Gearbox
  • Planetary gearboxes work at high torques and have high power density for high efficiency.
• Deflection Control
  • Deflection sensor is the best way to detect if a blade’s life span is over. Operator can enter the desired minimum and maximum value of cutting tolerances then the machine will give warnings when in the risk area. Once in that risk area, the machine will stop, which helps customers to not lose any material due to incorrect cuts
• Chip Conveyor and Chip Brush
  • RMT’s auger style chip conveyor carefully removes the chips up and out of the way, depositing them into a receptacle on wheels for easy removal. The Chip Brush is motorized to help keep every tooth gap free and clear so every tooth can bite and deeply and efficiently as possible.
• Automatic Hydraulic Blade Tension
  • This feature comes with a hydraulic cylinder that carries out blade tensioning automatically. The cylinder adds tension to the blade until it reaches a prefixed value, while always maintaining correct blade tensioning. Furthermore, it adjusts and applies optimal tension during cutting process.

Specifications

• Capacity at 0°
  • Round: 22.4" (570 mm)
  • Flat (H x W): 22.4" x 23.6" (570 x 600 mm)
  • Square: 22.4" (570 mm)
• Cutting Speeds: 65-500 ft/min (20-153 m/min)
• Band Dims.: 291.3" x 2.12" (7400 x 54 mm)
• Main Motor: 20 HP (15 kW)
• Hydraulic Motor: 1.5 HP (1.1 kW)
• Coolant Motor: 0.16 HP (0.12 kW)
• Chip Conveyor Motor: 0.33 HP (0.25 kW)
• Servo Motor: 2 HP (1.5 kW)
• Material Feeding Servo Motor: 2.68 HP (2 kW)
• Weight: 11,574 lbs. (5,250 kg)
• Machine Dims. (L x W x H): 138" x 79" x 107" (3500 mm x 2000 mm x 2700 mm)

Options

• Hydraulic top clamping
  • Hydraulic top clamping is used for cutting bundles in order to clamp them from 4 sides. It works in synchronization with fixed vices.
• Micro spray cooling system
  • Micro spray is used for cutting tubes and profiles which have thin wall.
• Hexagonal vices for bundle tube cutting
  • Hexagonal vices are suitable for tube bundle cutting. It fixes tubes together and prevents vibration during cutting.
• Dropsa
  • High performance and near dry processing for tubes and solids
• Roller table at any length for in-feed and out-feed
  • The roller table comes in both motorized and non-motorized and can be used for both in-feed and out-feed. Both are industrial strength built for heavy duty jobs, and at least one motorized table is suggested to help load long pieces or bundles into the saw. This will increase your production speeds as well as increase the efficiency of your feeding system.
• Quicker and longer traveling vice feeding system
  • Up to 120” feeding per stroke