Revolution Machine Tools 10HP Fully Automatic Double Column Band Saw S-GENIUS CS 16-16

Description

HIGHLY EFFICIENT BANDSAW MACHINE

The fully automatic machine S-GENIUS CS 16-16 is optimized to work with carbide and bimetallic blades and can be applied in areas such as steel trade, steel production, forging mills, machine manufacturing, and the automotive industry.

The CNC SMART cutting feature with ball screw spindle driven by servo motor reduces cutting tolerance almost to zero with its servo feeding system. The smart cutting feature makes cutting the most efficient by determining optimal parameters based on type and size of material in order to match the type of blade being used. These optimal cutting parameters reduce tool costs and leave the best surface.

Features

• PLC Control Panel and Smart Software
  • Changes in cutting lengths can be programmed without making adjustments on the machine while it is operating, thanks to this software; It allows the user to save up to 50 different programs with 100 cutting steps
• Cutting parameters are CNC controlled for an optimal processing of workpiece
• Manual cutting parameters input
• Servo Feeding Head + Servo Feeding Vice System
  • With excellent precision, this movable vice feeds the material. Individual feeding stroke is 28” but multiple strokes feeding up to 40’ is possible. Feeding tolerance is +/- 0.004”. Tighter tolerance is possible.
• Guide arm travels on linear guide way and moves in coordination with the moveable vice jaw
• Automatic Hydraulic Blade Tension
  • This feature comes with a hydraulic cylinder that carries out blade tensioning automatically. The cylinder adds tension to the blade until it reaches a prefixed value, while always maintaining correct blade tensioning. Furthermore, it adjusts and applies optimal tension during the cutting process
• Deflection Control
  • Deflection sensor is the best way to detect if a blade’s life span is over. Operator can enter the desired minimum and maximum value of cutting tolerances, then the machine will give warnings when in the risk area. Once in that risk area, the machine will stop, which helps customers to not lose any material due to incorrect cuts.
• Vibration free cutting with 3 linear ways
• Motorized swarf brush
• Chip Conveyor and Chip Brush
  • RMT's auger style chip conveyor carefully removes the chips up and out of the way depositing them into a receptacle on wheels for easy removal. The Chip Brush is motorized to help keep every tooth gap free and clear so every tooth can bite as deeply and efficiently as possible
• Planetary Gearbox
  • Planetary gearboxes work at high torques and have high power density for high efficiency

Specifications

• Capacity at 0°
  • Round: 16.5" (420 mm)
  • Flat (H x W): 16.5" x 16.5" (420 x 420 mm)
  • Square: 16.5" x 16.5" (420 x 420 mm)
• Cutting Speeds: 49-394 ft/min (15-120 m/min)
• Band Dims.: 226" x 1.6" (5750 x 41 mm)
• Main Motor: 10 HP (7.5 kW)
• Hydraulic Motor: 1.5 HP (1.1 kW)
• Coolant Motor: 0.27 HP (0.2 kW)
• Chip Conveyer Motor: 0.34 HP (0.25 kW)
• Servo Motor: 2 HP (1.5 kW)
• Bow Lifting Motor: 2 HP (1.5 kW)
• Weight: 7275 lbs. (3300 kg)
• Machine Dims. (L x W x H): 113” x 78” x 83” (2860 mm x 1980 mm x 2100 mm)

Options

• Hydraulic top clamping
  • Hydraulic top clamping is used for cutting bundles in order to clamp them from 4 sides. It works in synchronization with fixed vices.
• Quicker and Longer Traveling Vice Feeding System
  • Up to 120” feeding per stroke
• Micro spray cooling system
  • Micro spray is used for cutting tubes and profiles which have thin walls
• Hexagonal vices for bundle tube cutting
  • Hexagonal vices are suitable for tube bundle cutting. It fixes tubes together and prevents vibration during cutting.
• Higher HP Main Motor, up to 20 HP motor
• Roller Table at Any Length for In-Feed and Out-Feed
  • The roller table comes in both motorized and non-motorized and can be used for both in-feed and out-feed. Both are industrial strength built for heavy duty jobs, and at least one motorized table is suggested to help load long pieces or bundles into the saw. This will increase your production speeds as well as increase the efficiency of your feeding system
• Dropsa
  • High performance and near dry processing for tubes and solids