Carell Industrial Comac 3000 Series 220V Three Phase 2½” Pipe Double Pinch Hydraulic Angle Roll 305HV

Description

The Carell 3000 series of angle rolls gives fabricators a wide range of choices from small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output, and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for applications where the workspace is limited in size and scope. When you need manufacturing equipment that is going to deliver consistently, get the right choice for your shop or production line the first time – start with Solutions from Carell. 

Carell’s 305HV roll bending machines are available with 6 way multi-axis adjustable lateral guides, powered rotation of all three bending rolls and independent hydraulic adjustment of the lower rolls for double pre-bending. A roll bender with hydraulic adjustment of both lateral bending rolls, powered rotation of all 3 rolls and lateral guides fully adjustable in all three planes. This versatile unit is ideal for rolling standard/special sections plus tube & pipe in a variety of material types. The 305HV Series Universal Telescoping Rolls are designed for bending profile, flat bar (on flat and on edge), square bar, tees, channel as well as round bar, square & rectangular tube sections, angles leg-in, leg-out and can be set up to operate in horizontal or vertical position adding further value to your production. 

Features

• Rugged, rigid, one-piece solid steel weldment frame, normalized and precision machined, ample sized access panels and ventilation for internal hydraulic unit
• High strength steel shafts journaled in self aligning bearings for optimum performance and efficiency
• Dual LED digital displays monitor bending roll positions
• Double pinch geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine
• Telescoping modular multi-component roll set specifically designed to bend standard sections including angle leg-in/out and square/rectangular tube, as well as other shapes in a variety of material types
• Tri-Directional Lateral Guides with cam rollers for correcting inherent twist when rolling angle leg-in
• Heavy duty solid gears & motor/reducer group designed for maximum torque efficiency to all rolls
• Operates in both horizontal and vertical orientations
• Larger, high strength steel shafts, heat treated and ground, journaled in dual self aligning spherical roller bearings for optimum performance, loading and efficiency
• Independent hydraulic adjustment of both lower rolls for double pre-bending
• All 3 rolls driven by heavy dimensioned solid stock cut gears, motor/reducer group for efficiency in torque transmission to all rolls, top shaft protected by adjustable clutch system with speed compensation feature. Rotation via dual foot pedals
• Hydraulic power unit integral to the machine frame, well ventilated and protected from overload by maximum pressure relief valves and thermal pump motor switchgear with reset control. Solenoid valve bank situated for easy access, coils equipped with LED illumination indicating its activation
• Multi axis, 6 way, fully adjustable lateral guides, optionally powered in movements (axial thrust and linear up/down movements) for bending angle iron leg-in and leg-out. Positions readable on graduated scales for precise repeat positioning. Cam follower rollers are easily removable when not use for angle rolling
• Universal bending rolls with modular components, hardened and wear resistant. Use of components in various configurations permits bending or most all-standard section types including angle iron leg-in and leg-out. Main components, telescoping, allow swift throat width changes for maximizing production. Shaft single keyed for easy tooling changeover
• Forced lubrication and self-purging seals provides full security in the worst possible working conditions
• Satellite mobile control desk equipped with pushbuttons for all roll positions, dual LED digital readouts to monitor bending roll positions, dual foot pedals for left/right rotation, key lock out switch, power on, hydraulic unit on and other controls for maximum operator safety. Controls in low voltage 24V, multipoint safety system 

Standard Equipment

• LED digital displays on all 3000 series angle rolls
• Telescoping modular multi-component roll set
• Tri-Directional Lateral Guides with cam rollers
• Operating and maintenance tools, instruction manual provided 

Specifications

• Section Modulus: 1.10 in³
• Rolling Speed: 26 fpm
• Power Output: 6.5 HP
• Key Width: 7/8”
• Roll Diameters: 9.65”
• Shaft Diameters: 2.76”
• Total Shaft Height: 3”
• Usable Shaft: 6-1/8”
• Thread Length: 3-3/8”
• Shaft O.D.:  2¾”
• Overall Roll O.D.: 9-5/8”
• Oil Capacity: 8 gallons
• Electrical Requirements: 220V Three Phase 60Hz
• Machine Dims: 58” x 52” x 60”
• Approx Weight: 3,450 lbs 

Capacities

• Flats, Hard
  • Max Section Size: 3” x 5/8”
  • Min ID: 30”
• Flats, Easy
  • Max Section Size: 5” x 1”
  • Min ID: 26”
• Square Bar
  • Max Section Size: 1¾”
  • Min ID: 22”
• Angle, Leg-Out
  • Max Section Size: 3” x 3/8”
  • Min ID: 42”
• Angle, Leg-In
  • Max Section Size: 2½” x 5/16”
  • Min ID: 42”
• Tee, Leg-Out
  • Max Section Size: 3” x 3/8”
  • Min ID: 34”
• Tee, Leg-In
  • Max Section Size: 3” x 5/16”
  • Min ID: 36”
• C, Legs-Out
  • Max Section Size: 5” x 2”
  • Min ID: 28”
• C, Legs-In
  • Max Section Size: 4” x 2”
  • Min ID: 36”
• Round Bar
  • Max Section Size: Ø 2”
  • Min ID: 22”
• Pipe, Sch. 40
  • Max Section Size: Ø 2½”
  • Min ID: 32”
• Round Tube
  • Max Section Size: 3½” x 14Ga
• Square Tube
  • Max Section Size: 2½” x 10Ga
• Rectangular Tube
  • Max Section Size: 3” x 1½” x 10Ga
• I-Beam, EZ
  • Max Section Size: S5 x 10”
  • Min ID: 32”

Optional Add-Ons

• Other voltages available
• Additional machine sizes available (please contact a sales rep for more info)
• Variable Speed Rotation via electronic inverter
• Rolls for tubes, pipes, and special profiles
• Tooling for production of half tubes
• Overhead supports for coil production
• Compression and Tension tooling for C & I hard way
• NC and CNC Controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends
• Powered movements on lateral material guides
• LED digital displays for movements on lateral material guides