Carell Industrial Comac 3000 Series 220V Three Phase 1-1/2” Pipe Double Pinch Hydraulic Angle Roll 303HV

Description

The Carell 3000 series of angle rolls gives fabricators a wide range of choices from small footprint to large plant equipment, all designed for long life, reliability, consistent fabrication output, and heavy-duty application. This is particularly beneficial when companies and clients need angle rolls for applications where the workspace is limited in size and scope. When you need manufacturing equipment that is going to deliver consistently, get the right choice for your shop or production line the first time – start with Solutions from Carell. 

Carell’s 303HV double initial pinch universal bending machines are available with independent hydraulic adjustment of both lateral bending rolls and powered rotation of all three bending rolls. This versatile unit is ideal for rolling standard/special sections as well as tube and pipe in mild-structural-stainless steels, aluminum, brass, copper, and other materials. Machines are furnished with a set of standard universal rolls. 

Machines are furnished with a set of universal rolls suitable for bending standard sections including angle iron leg-in and leg-out. Universal rolls bend flat bar (on flat and on edge), square bar, tees, channel as well as round bar, angles, square and rectangular tube sections. Round tube/pipe are bendable using dedicated pipe rolls. 

Features

• Dual LED digital displays monitor bending roll positions
• Double pinch geometry permits pre-bending of leading & trailing ends of the profile without removal from the machine
• Tri-directional lateral guides with cam rollers for correcting inherent twist when rolling angle leg-in
• Operates in both horizontal and vertical orientations
• Rugged, rigid, one-piece solid steel weldment frame, normalized and precision machined
• Large, high strength steel shafts, heat-treated and ground, journaled in dual self-aligning spherical roller bearings with forced lubrication for optimum performance, and efficiency
• Independent hydraulic adjustment of both lower rolls for double prebending
• All 3 rolls driven by motor and reducer group and planetary gear final drive, top shaft protected by adjustable torque limiting device, hydraulic unit integral to the machine and protected by overload relief valves
• Multi axis lateral guides, adjustable in three directions (6 way adjust - thrust, translation and radial motion) including cam roller for bending angle iron leg-in and leg-out
• Universal bending rolls with modular components, hardened and wear resistant
• Forced lubrication providing full security in the worst possible working conditions
• Satellite mobile control desk with pushbuttons and digital readouts for maximum operator mobility, controls in low voltage 24V, foot pedal rotation, multipoint safety system 

Standard Equipment

• LED Digital Displays on all 3000 Series Angle Rolls
• Telescoping Modular Multi-Component roll set specifically designed to bend standard sections including angle Leg-In/Out and Square/Rectangular Tube as well as other shapes in a variety of material types
• Tri-Directional Lateral Guides with cam rollers for improved Angle Rolling Performance
• Operating and maintenance tools, instruction manual 

Specifications

• Section Modulus: 0.40³
• Rolling Speed: 18 fpm
• Power Output: 4 HP
• Key Width: ½”
• Roll Diameters: 7”
• Shaft Diameters: 1.97”
• Total Shaft Height: 2-1/8”
• Usable Shaft: 4½”
• Thread Length: 1-29/32”
• Shaft O.D.: 2”
• Overall Roll O.D.: 7”
• Hyd. Oil Capacity: 4 gallons maximum
• Electrical Requirements: 220V Three Phase
• Machine Dims: 52” x 38” x 46
• Approx Weight: 1,720 lbs 

Capacities 

• Flats, Hard
  • Max Section Size: 2-3/8” x 3/8”
  • Min ID: 20”
• Flats, Easy
  • Max Section Size: 3” x ¾”
  • Min ID: 18”
• Square Bar
  • Max Section Size: 1¼”
  • Min ID: 18”
• Angle, Leg-Out
  • Max Section Size: 2” x ¼”
  • Min ID: 28”
• Angle, Leg-In
  • Max Section Size: 2” x 3/16”
  • Min ID: 28”
• Tee, Leg-Out
  • Max Section Size: 2-3/8” x ¼”
  • Min ID: 24”
• Tee, Leg-In
  • Max Section Size: 2” x 3/16”
  • Min ID: 22”
• C, Legs-Out
  • Max Section Size: 3” x 1¾”
  • Min ID: 24”
• C, Legs-In
  • Max Section Size: 2½” x 1-5/8”
  • Min ID: 30”
• Round Bar
  • Max Section Size: Ø1-3/8”
  • Min ID: 16”
• Pipe, Sch 40
  • Max Section Size: Ø1½”
  • Min ID: 20”
• Round Tube
  • Max Section Size: 2-3/8” x 14Ga
• Square Tube
  • Max Section Size: 2” x 14Ga
• Rectangular Tube
  • Max Section Size: 2” x 1¼” x 12Ga
• I-Beam, EZ
  • Max Section Size: S3 x 1-5/8"
  • Min ID: 24”

Optional Add-Ons 

• Other voltages available (please contact a sales rep for more info)
• Additional machine sizes available (please contact a sales rep for more info)
• Rolls for tubes, pipes, and special profiles
• Tooling for production of half tubes
• Overhead supports for coil production
• Compression and tension tolling for C & I hard way
• NC and CNC controls with various automation levels for repetitive jobs and production of variable radius bends and parts with multiple bends
• Powered movements on lateral material guides
• LED digital displays for movements on lateral material guides