Carell Industrial 4R-HMS Series 440V Three Phase 4’ x 16Ga 4-Roll Double-Pinch Hydraulic Plate Roll 1270x100

Description

Carell’s Series 4R-HMS Model 1270x100 is a 4 roll, double initial pinch, hydraulic plate bending machine which will pre-bend 4’ x 16 Gauge plate at full length and roll up to 11 Gauge plate to larger diameters. 4R-HMS Machines have hydraulic adjustment and inclination of lateral bending rolls, hydraulic pinch and electro-mechanical powered rotation. Units are standard with 3 LED readouts, cone device & hardened roll surfaces. 

Features

• Increase productivity on repetitive jobs with shorter cycle times
• Enhance safety with the plate being pinched between rollers at most times
• Reduced material handling by flat feeding of sheet into the machine
• Reduce fitup as it is generally easier to produce shorter leading & trailing flats

Drive System

• Top & pinch rolls driven by electric drive motor coupled with planetary speed reducer unit with pinch roll using cardanic shaft final drive for lower maintenance 

Operation & Construction

• Direct thrust roll movements eliminate swing arms and deliver power direct to the rolls
• Hydraulic drop end with long opening stroke and heavy yoke, operated from control desk
• Hydraulic volumetric parallelism system on rolls for instant, continuous parallelism operated from control desk without use of mechanical moving parts or torsion bars, maintenance free
• Hydraulic cone tilting of lateral rolls from console, no manual cams/jacks, maintenance free
• Pinch pressure regulation allows operator to compensate for various sheet thickness
• Heavy solid plate steel end frames distribute loads and reduce torsional deflection
• Push button on detached mobile rolling console 

Electrics/Hydraulics Systems

• Top brand OEM non proprietary components in a NEMA type enclosure with IEC/DIN switchgear, overload protection, low voltage 24VAC controls and TEFC/IEC electric motors
• Integral hydraulic unit uses SAE/DIN modular top brand name OEM components
• PONRV + Pressure relief valves ensure steady positioning and protect against overload
• Flexible hose system reduces noise, vibration, and fittings 

Safety Systems

• Multiple safety stops with circumferential trip wire and console mounted E-stop, 24VAC
• Drop end area protected by fixed heavy steel guard, control console has keyed lockout 

Specifications

• Useful length maximum: 48”
• Bending Capacities, 36,000 psi
  • Rolling max large diameters: 11 Ga
  • Pre-bending 5.0 x Top Roll OD: 14 Ga
  • Pre-bending 1.5 x Top Roll OD: 16 Ga
• Bending Capacities, 50,000 psi
  • Rolling max large diameters: 0.118”
  • Pre-bending 5.0 x Top Roll OD: 0.078”
  • Pre-bending 1.5 x Top Roll OD: 0.059”
• Top & Pinch Roll Diameter: 4” (100mm)
• Lateral Roll Diameter: 3.54” (90mm)
• Rotation speed: 21 fpm
• Min Inner Diameters: 5.9” / 17.7”
• Pump Motor: 1.5 HP
• Main Motor: 1.0 HP
• Oil Capacity & Type: ISO 46
• Main pump: continuous duty – vane type
• Hydraulic motors: radial piston – high torque
• Speed reduction: planetary, oil bath
• Electrical Requirements: 440V Three Phase 60Hz
• Machine Dims: 101” x 38” x 38”
• Approx Weight: 2,976 lbs

Optional Add-Ons

• Additional machine sizes available (please contact a sales rep for more info)
• 2 Speed Rotation
• Variable Speed Rotation
• Hydraulic lateral material support arm, single articulation
• Hydraulic operated central overhead support for sustaining thin sheet when rolling large diameters
• 4 Axis NC Controls 7.7” Weintek/Easy View Touch Screen HMI