Knuth 4HP ABS 360 S NC Horizontal Miter Cutting Bandsaw 152841

Description

The ABS S NC is a high-performance production band saw with a dual column design. The material is fed via a controlled servo motor with ball screw drive and measuring system with a positioning and repeat accuracy of +/- 0.1 mm (0.0039 in). The Omron touchscreen controller can store up to 30 programs with 50 steps each. For additional flexibility, this series also offers hydraulic bundle clamping as an option. The manually set miter angle can be read on a digital display. The workpiece is clamped hydraulically.

Features

• Double column design with linear guide for max. cutting precision
• Miter cutting with hydraulic angle clamping and digital display
• Omron touchscreen NC controller for fast program set-up
• Material servo-feeding for high precision
• 0.1 mm (0.0039 in.)
• Automatic stroke height adjustment with optical sensor
• Hydraulic top vise for bundle cutting
• The ABS S NC is a fully automated horizontal band saw series with parallel guiding system, which is ideally suited for series production with miter cuts in solid materials, tubes, and profiles
• The workpiece feed with servo motor drive and preloaded ball screws deliver maximum precision
• The combination of linear guides and box ways result in low maintenance, long tool life, and extreme ruggedness under heavy production conditions
• The saw frame, including guide frame, can be rotated manually up to 60° and fixed in the selected position via a hydraulic clamping device
• The fully automated mode allows miter cut angles up to 45°, and the semi-automatic mode up to 60°
• The exact saw frame angle can easily be checked by the operator on a digital display
• A slight 3° inclination of the saw frame on the cutting axis increases cutting capacity and saw blade life
• Rigid saw blade guides ensure vertical angular accuracy
• The reliable hydraulic unit provides the controlled clamping force for workpiece clamping
• Hydraulically controlled saw frame micro-feed
• The reliable Omron control with touchscreen allows for easy and convenient programming for a fully automated operation
• Unnecessary downtime is reduced by an optically controlled change-over from rapid feed to work feed
• A motor with infinitely variable speeds transmits power via a continuous-operation idler gear to the machine drive wheel
• The correct saw blade tension can be verified directly at the pressure gauge display
• An automatic band breakage control, a high-performance coolant system, and a chip brush complement the standard equipment package
• Available options for this series include Minimal Quantity Lubrication (MQL) and hydraulic bundle clamping

Controls & Software

• Omron Control with Touch Screen
  • Intuitive operation and efficient control of all parameters
    • Reliable OMRON control with rugged touchscreen input panel
    • High-precision workpiece feed via servo motor and preloaded ball screws
    • Up to 30 cutting jobs, each with 50 cut positions, can be programmed and saved
    • Number of programs: 30
    • Working steps in the program: 50

Standard Equipment

• Omron control with touch screen
• Automatic workpiece feed (servo)
• Hydraulic part clamping
• Hydraulic clamping of cutting angle
• Digital angle display
• Optical height adjustment
• Saw-band
• Mechanical saw blade tensioning with hydraulic pressure gauge
• Saw blade cleaner brush
• Coolant system
• Operating tools
• Operator manual

Specifications

• Working Area
  • Minimum Cut Length: 0.039” – 0.079” (1 mm – 2 mm)
  • Remaining Length: 7”
• Cutting Capacities
  • 0°
    • Round: 14”
    • Square: 14”
    • Flat (L x W): 24” x 14”
  • 30°
    • Round: 14”
    • Square: 14”
    • Flat (L x W): 23” x 14”
  • 45°
    • Round: 14”
    • Square: 14”
    • Flat (L x W): 18” x 14”
  • Cutting Speed: 65.4 – 327 fpm
  • Feed Per Single Stroke (max.): 27.56”
  • Max. Feed Length (multiple strokes): 393.66”
• Cutting Capacity in Semi-Automatic Mode
  • 60°
    • Round: 13”
    • Square: 11”
    • Flat (L x W x H): 11” x 14”
• Accuracies
  • Positioning Accuracy (multiple strokes): 0.0039” – 0.0079”
• Drive Capacity
  • Motor Rating Main Drive: 4 HP
  • Motor Rating Hydraulic Pump: 1.5 HP
  • Motor Rating Coolant Pump: 0.2 HP
• Measures and Weights
  • Overall Dimensions (L x W x H): 113” x 89” x 74”
  • Weight: 5,280 lbs.
  • Blade Dimensions: 204.72” x 1.34” x 0.04”

Options

• 253825 – 10 ft roller table for ABS S 360/440 NC / ABS H 360/440 NC
• 253719 – Minimum quantity cooling
• 253808 – Clamping force controlled at operator panel
• 253822 – Hydraulic saw blade tensioning for ABS S 360 NC/ABS H 360 NC
• 253820 – Chip conveyor for ABS H(S) 360 NC
• 253897 – Hydraulic bundle clamping for ABS H/S 360 NC
• 253851 – Micro spray cooling system for Band Saws 280-380
• 253753 – Laser pointer
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• 119131 - Bi-metal band saw blade, 205x1.34x0.043", 4/6 teeth
• 119132 - Bi-metal band saw blade, 205x1.34x0.043", 5/8 teeth
• 103184 - Coolant Concentrate 5 Ltr